National Paints Steel Painting Systems: Alkyd and Epoxy, Coat by Coat

Painted steel roof structure seen from below

Steel in the UAE rusts quickly if the paint system is too thin or the coats are mixed up. Short answer: National Paints’ specifier gives three systems for structural steel. Two are alkyd systems to BS 5493 (165 to 190 microns for clean air, 190 to 230 microns for polluted air), and one is an epoxy system of 300 to 350 microns. Each is listed below coat by coat.

System 1: alkyd, clean air (BS 5493 SF7)

CoatProductDry film per coat
2 coatsNational Red Oxide Primer35 µm
2 coatsNational Synthetic Undercoat35 to 40 µm
1 coatNational Synthetic Enamel Gloss I or II25 to 40 µm
Total165 to 190 µm
National notes this system is for non-polluted air.

System 2: alkyd, polluted air (BS 5493 SF8)

CoatProductDry film per coat
2 coatsNational Red Oxide Primer35 µm
2 coatsNational Synthetic Undercoat35 to 40 µm
2 coatsNational Synthetic Enamel Gloss I or II25 to 40 µm
Total190 to 230 µm
Same as System 1 with a second enamel coat.

System 3: epoxy

CoatProductDry film per coat
1 coatNational Epoxy Red Oxide Primer, or National Zinc Phosphate Epoxy Primer50 µm
2 coatsNational Guard Undercoat H.B.100 to 125 µm
1 coatNational Guard Topcoat50 µm
Total300 to 350 µm
Where colour stability is needed, National says to use Nationalthane or National Polyurethane (30 to 35 µm, one coat) instead of National Guard Topcoat.

Which one to pick

  • Clean inland air: System 1 is National’s lightest steel system.
  • Polluted air: System 2 adds a second enamel coat.
  • Thickest film: System 3 (epoxy) gives 300 to 350 µm in four coats. Where colour stability matters, National suggests a polyurethane topcoat.

For a project specification, ask National Paints or your consultant to confirm the system for the exact exposure. Galvanised steel needs a different primer; see painting galvanised metal. For pipes, tanks and roofs, see National Aluminium Paint.

Frequently asked questions

How do I check the film thickness?

Use a wet film comb during painting and a dry film gauge after. The totals above are dry film thickness.

Which thinner goes with which product?

Check each product’s data sheet. Our thinner guide covers the products we have sheets for.

Buy National steel paints in Sharjah and Dubai

Al Tashteb Al Saree is an authorised National Paints retailer. Send us your steel area on WhatsApp for a quote, or shop National Aluminium Paint 18 L.

Sources

Retrieved 3 November 2026. The main image is illustrative.

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